Diane Kowalczyk
Production Manager, Packaging and Metal Fabrication
Greenville, SCdiane.kowalczyk@example.com(864) 555-0139Summary
Production manager with seven years leading manufacturing floors of up to 140 people across three shifts, responsible for safety, schedule attainment, quality and labor cost. Took a corrugated packaging plant from four recordable injuries a year to zero for 26 months while lifting on-time delivery from 89 to 97 percent. Leads through supervisors, daily tiered meetings and a habit of walking every shift, and has hired and developed nine supervisors, six of them promoted from the floor.
Experience
Production Manager, Oakhaven Packaging
– Present
Greenville, SC
- Run production for a corrugated packaging plant with 140 employees on three shifts, seven supervisors and a corrugator plus six converting lines shipping 1.1 million square feet a day.
- Brought recordable injuries from four a year to zero for 26 months through daily safety walks, a near-miss reporting program and fixing the top ten hazards operators identified.
- Lifted on-time delivery from 89 to 97 percent by introducing a daily tiered meeting structure and a finite scheduling review with planning and sales each morning.
- Cut waste from 9.8 to 6.9 percent of board consumed in eighteen months by pairing operators with quality on setup standards and tracking waste by shift and machine.
Production Supervisor, then Production Superintendent, Southland Metal Fabrication
–
Spartanburg, SC
- Supervised a second-shift laser cutting and press brake department of 22 people, then led all three shifts of fabrication and welding as superintendent with 65 employees.
- Reduced rework hours in fabrication by 35 percent by launching first-piece inspection at every brake and a shift-start review of the day's tightest tolerances.
- Cut second-shift turnover from 40 percent to under 15 percent in a year with structured onboarding, a cross-training matrix and pay progression tied to skills.
- Delivered a customer's plant relocation order of 3,800 fabricated assemblies on schedule by adding a weekend shift and negotiating material deliveries with purchasing.
Education
Bachelor of Science in Industrial Technology
Carolina Foothills University, Spartanburg, SC
Skills
- Multi-shift production leadership
- Safety programs and OSHA compliance
- Daily management and tiered meetings
- Production scheduling and capacity planning
- Lean manufacturing and 5S
- Scrap and waste reduction
- Labor planning and overtime control
- Supervisor hiring and development
- Quality systems (ISO 9001)
- Preventive maintenance coordination
- ERP and MES production reporting
- Budgeting and cost per unit tracking
- Union and non-union workforce experience
Certifications
- Lean Six Sigma Green Belt, American Society for Quality (ASQ),
- OSHA 30-Hour General Industry, OSHA Training Institute Education Center,