Anjali Devarakonda
Process Engineer, Continuous Manufacturing
Indianapolis, INanjali.devarakonda@example.com(317) 555-0178Summary
Process engineer with six years improving high-volume food and polymer lines, responsible for yield, changeovers and downtime on equipment running three shifts. Raised first-pass yield on a twin-screw compounding line from 91 to 97 percent by re-mapping the temperature profile and standardizing the feeder calibration. Six Sigma Green Belt who prefers to prove a change with data from the line before writing the new standard work.
Experience
Process Engineer, Corvane Polymers
– Present
Indianapolis, IN
- Own process performance for four twin-screw compounding lines producing 38 million pounds a year of filled and reinforced compounds.
- Raised first-pass yield on the largest line from 91 to 97 percent by re-mapping barrel temperatures against melt data and standardizing feeder calibration across shifts.
- Led a SMED project that cut average color changeover from 84 to 46 minutes, releasing about 300 production hours a year on the line.
- Wrote and validated the PFMEA and control plan for a new flame-retardant grade, taking it from trial batches to qualified production in eleven weeks.
Process Engineer, Silverbend Foods
–
Lafayette, IN
- Supported two frozen-entree lines running 40,000 cases a day, owning OEE, scrap and the corrective actions from daily production meetings.
- Cut give-away on a depositor by tightening fill-weight control limits and retraining operators, saving roughly 62,000 pounds of product a year.
- Reduced unplanned downtime on a spiral freezer by 30 percent after a root cause study traced trips to a belt tension procedure, then rewrote the PM.
- Ran the line trials and hygienic design review for a new sauce kettle, and it passed the first third-party food safety audit after install.
Education
Bachelor of Science in Chemical Engineering
Wabash Plains University, Terre Haute, IN
Skills
- Lean manufacturing and 5S
- Six Sigma (DMAIC)
- Statistical process control (Minitab)
- PFMEA and control plans
- SMED and changeover reduction
- OEE tracking and downtime analysis
- Root cause analysis (5 Whys, fishbone, A3)
- Process validation (IQ, OQ, PQ)
- Standard work and work instructions
- Extrusion and compounding
- Food safety (HACCP, SQF)
- AutoCAD layouts
- Excel and Power BI
Certifications
- Six Sigma Green Belt, American Society for Quality (ASQ),
- HACCP Certification, International HACCP Alliance,